Kitting and Assembly Services
In today's fast-paced supply chain, efficient kitting and assembly save time, reduce labor, and keep products moving. At Express Packing, we specialize in pre-built custom wood crates and packaging components, including crate walls, bases, lids, and complete crate kits that reduce on-site assembly and speed up packing. For complete fulfillment support, our sister company, Ship Anything That Ships (SATS), provides product kitting, assembly, packaging, and shipping services to help streamline your distribution process. Together, Express Packing and SATS deliver a complete packaging and logistics solution—from custom wood crating to product fulfillment and shipping.
- Faster turnaround
- Higher order accuracy
- Leaner costs
- All of which provide a vital competitive advantage in a tight market.
What Are Kitting and Assembly Services?
Kitting and assembly can mean different things depending on your business. At Express Packing and our sister company, Ship Anything That Ships (SATS), we offer two specialized approaches designed to support different stages of your supply chain.
SATS: Product Kitting & Assembly.
Our sister company, Ship Anything That Ships (SATS), provides traditional product kitting and assembly services for businesses of all sizes.
- Inserting products into custom packaging
- Adding accessories or labels
- Installing parts like batteries or fixtures
Ideal for subscription boxes, promotional sets, hardware kits, and other retail-ready products.
Express Packing: Wood Kitting and Crate Assembly
Express Packing specializes in wood kitting and crate assembly. Instead of shipping loose lumber and components, we pre-assemble as much of the crate as possible-including bases, walls, and structural sections-then organize everything into a complete crate kit.
This allows your team to complete final assembly quickly and efficiently, significantly cutting down on labor time.
- Pre-assembled crate bases
- Pre-built wall panels
- Faster on-site assembly
Ideal for industrial equipment, machinery, trade show exhibits, large or oversized products, and export shipments.
Kitting = bundling without change. Assembly = preparing for end-use.
Both services are critical value-adds in modern 3PL fulfillment strategies. They ensure your products arrive not just complete, but retail-ready.
According to Supply Chain Quarterly, 82% of Fortune 500 companies use third-party logistics providers—highlighting their strategic importance in efficient fulfillment.
Why Choose Professional Kitting Services
1. Cost Savings
- Pre-assembled kits reduce on-site labor and installation time
- Lower labor cost and fewer delays
- Efficient kitting reduces material waste and shipping cost
- Lower error rates = fewer costly returns
- Result: Lower fulfillment expenses and improved margins.
2. Greater Accuracy
-
Kits are assembled to exact specifications before they ship.
This ensures: - Each shipment is complete
- Orders are assembled per exact specifications
- Less need for error-prone manual checking
- Fewer mistakes and room for error
3. Faster Fulfillment
- With kits ready to go, your team can move faster:
- One kit = one pick
- Pre-built inventory = shorter lead times
- Simplified packing and shipping processes
- Logistics Management reports that companies using professional kitting see faster throughput and improved customer satisfaction.
4. Focus and Flexibility
- Partnering with a 3PL for kitting lets your team focus on what matters most:
- Product development
- Marketing
- Customer service
Third-party experts also offer flexibility to adapt to:
- Seasonal surges
- Limited-time offers
- Subscription-based fulfillment
Our Two-Company Advantage:
Express Packing specializes in wood assembly and custom kit sets-pre building wood panels and wall sections to cut down on labor and installation time. Our sister company, SATS handles kitting, assembly, packaging, and shipping services to ensure your products are delivered accurately and on time.
Our Custom Kitting & Assembly Capabilities
Express Packing provides customized kitting and assembly solutions designed to simplify your operations, reduce labor costs, and prepare components for efficient installation or shipment. Our experienced team works with your specifications to create solutions that fit your project requirements.
Here’s what we offer:
| Capability | What It Means for You |
|---|---|
| Advanced Inventory Coordination | Real-time tracking of components to prevent delays |
| Flexible Kitting Lines | Scalability from small batches to mass production |
| Custom Packaging & Labeling | Branded kits, protective inserts, barcoded tracking |
| Quality Control | Multi-step inspection to ensure kit accuracy |
Whether you need custom wood assemblies, organized kit sets, or production support, we help streamline your process, reduce onsite labor, and deliver consistent results.
Let’s Build Your Next Kit Together
Custom kitting and assembly solutions built around your project needs.
Assembly Services Tailored to Your Product Needs
Some products require more than packaging—they require precision assembly. Express Packing provides custom assembly services that help reduce labor demands, improve efficiency, and ensure components arrive ready for use.
Our Core Strengths Include:
From Individual components to complete kit assemblies, Express Packing delivers reliable solutions built around your unique requirements.
- Custom Component Assembly: We assemble components, panels, crates, and project-specific kits based on your specifications.
- End-to-End Quality Checks: Components and final assemblies are inspected to ensure every product matches specifications.
- Flexible Production Capacity: Whether you need support for a small project or ongoing production, we provide scalable solutions to meet your timeline.
- Labor-Saving Solutions: By completing assembly before shipment, we help reduce onsite work, improve efficiency, and keep your projects moving foward.
Offload Complex Assembly Tasks
Industries SATS and Express Packing Serve:
E-Commerce & Retail
- Pre-packaged subscription boxes
- Holiday gift bundles
- Inventory-ready kits for high-volume fulfillment
Health & Beauty
- Sample kits
- PR gift packs
- Fragile product handling with attention to expiry dates
Electronics & Tech
- Device + accessory kits
- Component packs for manufacturing
- Labeling and parts verification
Promotional Campaigns
- Swag boxes
- Corporate gifting
- Creative event mailers with tight deadlines
Manufacturing & Industrial
- Custom Crates & Wood Packaging
- Pallets, Skids & Specialty Builds
- Industrial Kit Sets
- Component Assembly
- Protective Packaging Solutions
No matter the industry, our solutions improve packaging accuracy, reduce production time, and streamline fulfillment.
Not Sure If We Can Help?
Let’s talk about your industry and packaging needs.
Why Partner with Express Packing?
Choosing the right packaging and assembly partner is essential for keeping your operations efficient and your products protected. At Express Packing, we combine decades of experience, skilled craftsmanship, and dependable service to deliver custom solutions built around your needs.
Here’s why companies across industries trust us:
01
Over 25 Years of Experience
For more than 25 years, Express Packing has provided custom wood packaging, industrial solutions, and assembly support for businesses across a variety of industries.
Our experience allow us to understand unique project requirements, solve complex packaging challenges, and deliver reliable solutions that help reduce labor and approve efficiency.
02
Service & Quality First
We take pride in delivering consistent workmanship and dependable support on every project.
Every job receives:
- Detailed project coordination
- Transparent communication
- Precision craftsmanship
- Quality inspections before delivery
Customers praise our “responsiveness, quality workmanship, and low cost” approach—and our zero-failure commitment backs it up.
03
Strategic Midwest Location
- Faster shipping to both coasts
- Reduced freight costs
- Efficient nationwide distribution
04
All-in-One Fulfillment Partner
- Contract packaging
- Hazardous goods handling
- Crate building
- Inventory management
05
Partnership-Driven Approach
- Flexibility in scaling up or down
- Customization aligned with your brand goals
- Ongoing consultation to optimize efficiency
Ready to Build a Better Packaging Solution?
The right packaging and assembly partner can help improve efficiency, reduce labor, and protect your products throughout the process. Express Packing provides custom wood packaging, kit preparation, and assembly solutions designed around your unique project requirements.
Whether you need custom crates, specialty packaging, pre-assembled components, or project-specific solutions, our experienced team works closely with you to deliver reliable results built for your operation.
Let Express Packing help you simplify your process, improve efficiency, and create a solution that works for your business.
Frequently Asked Questions
What types of products can be kitted?
Can I use my own packaging materials?
How long does the onboarding process take?
Our WMS outputs CSV, EDI, or API feeds to sync part numbers, lot IDs, and shipment status directly into your system.
Still have questions? Send us a message and get answers quickly..
Do you support recurring kits (e.g., monthly boxes)?
What’s the minimum volume?
Our Other Packaging Solutions
Custom Wood Packing Solutions
Industrial Preservation Packaging Services
Moisture control, shock absorption, and protective fillers for delicate and high-value shipments.
On-Site Packing and Plant Removal
Full-service packing and equipment removal directly at your facility or job site.